CASTING EQUIPMENT

FOUNDRY SAND CASTING

SAND CASTING, MELTING AND POURING EQUIPMENT

Sand casting, also known as sand molded casting,is a metal casting proces characterized by using sand as the mold materia. The term “sand casting” can also refe!to an object produced via the sand casting process. Sand castings are produced in specialized factories called foundries, 0ver 60%6 of all metal castings areproduced via sand casting proces. With types of casting equipment, Metals are cast into shapes by meling theminto a iquid, pouing the metalinto a mold, andremoving the mold material after the metal has solidified as it cools.

CLAY BONDED FOUNDRY SAND

GREEN SAND RECLAMATION PLANT

In metallurgy, a ladle is a vessel used to transport and pour out molten metals. Ladles are oftenused in foundries and range in size from small hand carried vessels that resemble a kitchenladle and hold 20 kilograms (44 lb) to large steel mill ladles that hold up to 300 tonnes .Foundry ladles are normally rated by their working capacity rather than by their physical size.Hand-held ladles are typically known as hand shank ladles and are fitted with a long handle tokeep the heat of the metal away from the person holding it. Their capacity is limited to what aman can safely handle. Larger ladles are usually referred to as geared crane ladles. Theircapacity is usually determined by the ladle function. Small hand-held ladles might also becrucibles that are fitted with carrying devices. However, in most foundries, the foundry ladlerefers to a steel vessel that has a lifting bail fitted so that the vessel can be carried by anoverhead crane or monorail system and is also fitted with a mechanical means for rotating thevessel, usually in the form of a gearbox. The gearbox can either be manually operated orpowered operation.

GAS /ELECTRIC

FOUNDRY LADLE PREHEATER

LADLE PREHEATERS ARE USED FOR DRYING AS WELL AS HEATING VARIOUS TYPES OFLADLES. ALL MAPEKO LADLE HEATERS ARE INDIVIDUALLY DESIGNED ANDMANUFACTURED.

For the safe and effective transportation of molten metal to a ladle, pre-heating is required.Modern ladle metallurgy requires higher temperatures in order to pour consistently.

HEZHl offers a complete Ladle Pre-Heating System that works in conjunction with your moltenmetal system. The system operates on natural gas or electric.

INDUCTION HEATING

CASTING FURNACE

A casting furnace, more commonly referred to as a furnace, is a device used to heat and meltmetal ore to remove ganque, primarily in iron and steel production. The heat energy to fuel afurnace may be supplied directly by fuel combustion, by electricity such as the electric arcfurnace, or through induction heating in induction furnaces, There are several different types offurnaces used in metallurgy to work with specific metal and ores.induction heating is the process of heating electrically conductive materials like metals byelectromagnetic induction, through heat transfer passing through an induction coil that createsan electromagnetic field within the coil to melt down steel, copper, brass, qraphite, qold, silver.aluminum, and carbide, An induction heater consists of an electromaanet and an electronicoscillator that passes a high-freguency alternating current (AC) through the electromagnet. Therapidly alternating magnetic field penetrates the object, generating electric currents inside theconductor, called eddy currents, The eddy currents flow throuah the resistance of the materiaand heat it by loule heating, In ferromaanetic and ferrimaonetic materials, such as iron, heatalso is generated by magnetic hysteresis losses. The frequency of the electric current used fornduction heating depends on the object size, material type, coupling (between the work coiland the object to be heated) and the penetration depth.

VIBRATION TYPE

CASTING FURNACE CHARGER

In furnace charging is important to adapt the confiquration, dimensions, etc of the furnace tomaterial to furnace characteristics or to other existing requirements. We design andmanufacture vibrating furnace chargers for electric induction, rotary, reverbs.. furnaces. Forboth ferrous and non-ferrous materials (aluminium, copper, brass, etc ..) Basically furnacecharger consists of a vibratina feeder driven by two vibrators, mounted on a supportingstructure on which a hopper that receives the material is placed. Under this structure fourtranslational headwalls are placed, two motorized and two free. The vibrating tray is provided atthe end of it with a bolted peak, it is interchangeable and in stainless steel AlSl 310 to stand thehigh temperature existing in that area during the discharge. In addition, and depending on thematerial or other reauirements, may be placed wear resistant liners on both hopper andvibrating tray or intermediate rubber liners to reduce possible noise level. The chargersintegrate a general furnace control box, and include acoustic sounders and beacons bright,button panel, position sensors, etc …